• Specializing in Large Parts and Low Quantities
  • Vacuum Forming, Pressure Forming and Twin Sheet Forming
  • In Line and Single Station Thin Gauge Forming

Vacuum Forming

This process forms the part by pulling a hot sheet pf plastic against a mold using a vacuum.

Pressure Forming

This process adds a pressure box to the tooling package. Utilizing both vacuum and positive air pressure, the process generates 3 to 4 times the forming pressure of vacuum forming. This gives the ability to form fine details on the mold side that give the appearance of injection molding.

Twin Sheet Forming

This process requires a top and bottom mold. Two sheets of plastic are heated in sequence & formed at the same time with a fused joint around the perimeter of the molds while air pressure is injected between the upper and lower sheets. This process allows for forming hollow parts with a distinct upper and lower shape.

Quality Certifications

  • ISO 9001:2008 Certified
  • UL Certified
  • RoHS and Reach Compliant

Secondary Services

  • Painting
  • Bonding
  • Welding
  • EMI/RFI Shielding UL Certified
  • Assembly
  • Custom Packaging
  • Kanban Programs

Carl Foehner Associates
10 Mark Terrace
Newfoundland, NJ 07435

Phone: (973) 506-7091
Email: solutions@carlfoehner.com

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